Wholesale Induction Furnace High Power Electric Heating Water Cooled Capacitor

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Induction Furnace High Power Electric Heating Water Cooled Capacitor

Induction furnace high-power electric heating water-cooled capacitors use high-precision CNC machine tools for shell processing to ensure that the capacitors have a compact structure and sealing performance, effectively resist external environmental interference, and extend their service life. The selection of high-purity electrolytic paper and high-quality metalized film as dielectric materials, combined with high-conductivity metal electrodes, not only improves the voltage resistance and capacitance of the capacitor but also significantly enhances its high-temperature resistance and corrosion resistance. Integrated advanced temperature and current monitoring systems provide real-time feedback on the working status of the capacitor. Once an abnormality is detected, an alarm will be issued immediately to facilitate timely maintenance and ensure production safety. Through the precise capacitance adjustment mechanism, the fluctuation of the power grid is effectively smoothed, ensuring that the induction furnace can still output a stable voltage in an unstable voltage environment, and protecting other electrical components from damage. Due to the use of efficient water cooling and intelligent monitoring technology, the operating temperature and failure rate of the capacitor is greatly reduced, thereby extending the service life of the entire induction furnace system and reducing maintenance costs.

  • Specification

    Capacitors can be supplied with either of the following configurations depending on the applications & customers' requirements.
    Configuration 1: Single cooled-live case design, with sub-sections. (one terminal connected to the casing).
    Configuration 2: Single cooled-isolated / dead case design, with sub-sections. (all terminals isolated).
    Configuration 3: Double cooled-isolated / dead case design, without sub-sections. (all terminals isolated).

  • describe

    TYPE Rated UN (V) QN(kvar) fN (Hz) IN(A) CN(uF)
    RFM 25-4000-0.4S 2500 4000 400 1600 254.6
    RFM 3.3-4100-0.6S 3300 410 600 1243 100
    RFM 1.5-4241-1S 1500 4241 1000 2827.3 300
    RFM 1.8-4299-1.2S 1800 4299 1200 2388.3 176
    RFM 2 0-4986-0.8S 2000 4986 800 2493 160
    RFM 2 5-5000-0.4S 2500 5000 400 2000 318.3
    RFM 4.0-5000-0.4S 4000 5000 400 1250 124.3
    RFM 1.1-5018-2.2S 1100 5018 2200 4561.8 300
    RFM 3.0-5350-0.3S 3000 5350 300 1783.3 315.4
    RFM 3.0-5400-0 45S 3000 5400 450 1800 212.2
    RFM 3.0-5450-0.7S 3000 5450 700 1816.7 137.7
    RFM 2 5-6000-1.5S 2500 6000 1500 2400 101.9
    RFM 3.0-6000-0.3S 3000 6000 300 2000 353.7
    RFM 3. 6-6000-05S 3600 6000 500 1667 147.4
    RFM 5.0-6000-0.4S 5000 6000 400 1200 95.5
    RFM 3. 3-6160-0.5S 3300 6160 500 1867 180.1
    RFM 4.0-6333-0.6S 4000 6333 600 1583.3 105
    RFM 3.0-6921-1.2S 3000 6921 1200 2307 102
    RFM 3. 6-7000-0.4S 3600 7000 400 1944.5 214.9
    RFM 1. 5-7200-1.2S 1500 7200 1200 4800 424.4
    RFM 4.4-7260-0.6S 4400 7260 600 1650 99.5
    RFM 3.3-7350-1.5S 3300 7350 1500 2227 71.6
    RFM 4.0-7500-0.4S 4000 7500 400 1875 186.5
    RFM 3.0-7804-1.2S 3000 7804 1200 2601 115
    RFM 3.0-8000-0.7S 3000 8000 700 2666.7 202.1
    RFM 3. 6-8000-0.4S 3600 8000 400 2222 245.6
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Induction Heating & Melting Capacitors

Induction Furnace High Power Electric Heating Water Cooled Capacitor

Designed for induction furnace systems requiring high-power electric heating and water-cooled thermal management. Supports stable voltage output and extended system service life.

Product Overview

The RFM series delivers high-power electric heating capabilities with water-cooled thermal management, supporting induction furnace applications requiring stability and reliability.

The capacitor construction uses high-purity electrolytic paper and metallized film as dielectric materials, combined with high-conductivity metal electrodes. High-precision CNC machine tools process the shell, ensuring compact structure and sealing performance. The design effectively resists external environmental interference and extends service life. Through precise capacitance adjustment mechanism, the capacitor effectively smooths power grid fluctuations, ensuring stable voltage output even in unstable voltage environments.

Three configuration options are available to accommodate different system requirements: single cooled-live case design with sub-sections (one terminal connected to casing), single cooled-isolated case design with sub-sections (all terminals isolated), and double cooled-isolated case design without sub-sections (all terminals isolated). This flexibility allows integration with various system grounding requirements and thermal management approaches.

Core Advantages

01

Precision Shell Processing

High-precision CNC machine tools ensure compact structure and sealing performance, effectively resisting external environmental interference and extending service life.

02

Advanced Dielectric Materials

High-purity electrolytic paper and metallized film as dielectric materials, combined with high-conductivity metal electrodes, improve voltage resistance, capacitance, high-temperature resistance, and corrosion resistance.

03

Intelligent Monitoring System

Integrated temperature and current monitoring systems provide real-time feedback on capacitor working status. Immediate alarm upon abnormality detection for timely maintenance.

04

Voltage Stabilization

Precise capacitance adjustment mechanism effectively smooths power grid fluctuations, ensuring stable voltage output in unstable environments and protecting other electrical components.

Product Characteristics

Dielectric & Electrode System

High-purity electrolytic paper and metallized film dielectric materials with high-conductivity metal electrodes improve voltage resistance, capacitance, high-temperature resistance, and corrosion resistance.

Water Cooling Circuit

Efficient water cooling technology reduces operating temperature and failure rate. Integrated with intelligent monitoring for extended system service life and reduced maintenance costs.

Monitoring & Alarm System

Integrated temperature and current monitoring systems provide real-time feedback. Immediate alarm upon abnormality detection for timely maintenance and production safety.

Case Configurations

Live case design with one terminal connected to casing for grounded systems. Isolated case design with all terminals isolated for floating systems. Sub-section options for internal fault isolation.

Voltage Stabilization

Precise capacitance adjustment mechanism effectively smooths power grid fluctuations, ensuring stable voltage output in unstable environments and protecting other electrical components.

Application Scenarios

Induction Furnace Systems

Provides stable power delivery and voltage stabilization for induction furnace operations, ensuring consistent heating results and protecting system components.

High-Power Electric Heating

Supports high-power electric heating applications with efficient water cooling and intelligent monitoring for extended service life and reduced maintenance costs.

Industrial Power Systems

Provides voltage stabilization and power quality improvement for industrial power systems, smoothing grid fluctuations and protecting sensitive equipment.

Metal Processing

Enables reliable power delivery for metal processing operations including smelting, heat treatment, and forming applications.

Installation & Operation Notes

01

Cooling Water Quality

Use deionized or softened water with conductivity below 10 µS/cm to prevent galvanic corrosion within the cooling channels. Maintain pH between 6.5 and 8.5. Filtration to 50 µm is recommended.

02

Monitoring System Setup

Verify temperature and current monitoring systems are properly configured during installation. Test alarm functionality to ensure immediate notification upon abnormality detection.

03

Capacitance Adjustment

Verify precise capacitance adjustment mechanism is properly calibrated to effectively smooth power grid fluctuations and ensure stable voltage output in unstable environments.

04

Electrical Connections

Torque bus bar connections to specified values to minimize contact resistance. Loose connections cause localized heating and potential performance degradation. Follow manufacturer specifications.

05

Environmental Conditions

Indoor installation only. Ambient temperature range: -25°C to +50°C. Compact structure and sealing performance resist external environmental interference, ensuring reliable operation.

Frequently Asked Questions

What is the difference between live case and isolated case configurations? +
In live case configuration, one terminal is internally connected to the capacitor casing, requiring the casing to be grounded. This design is typically used in systems where the capacitor is part of a grounded circuit. In isolated case configuration, all terminals are isolated from the casing, providing flexibility for floating or ungrounded system designs.
What is the difference between single cooled and double cooled configurations? +
Single cooled configuration uses one cooling system and includes sub-sections for internal fault isolation. Double cooled configuration provides enhanced thermal management with two independent cooling systems and no sub-sections, suitable for higher power applications requiring maximum heat dissipation capacity.
How does the monitoring system improve operational safety? +
The integrated temperature and current monitoring systems provide real-time feedback on capacitor working status. Upon detection of abnormalities, an immediate alarm is issued, enabling timely maintenance and ensuring production safety. This proactive monitoring approach prevents potential failures before they occur.
What is the expected service life under continuous operation? +
Service life is influenced by operating temperature, voltage stress, and duty cycle. Under rated conditions with proper cooling, the design life exceeds 80,000 hours. The combination of efficient water cooling and intelligent monitoring significantly reduces operating temperature and failure rate, extending the service life of the entire induction furnace system and reducing maintenance costs.
How does the capacitor protect against voltage fluctuations? +
The precise capacitance adjustment mechanism effectively smooths power grid fluctuations, ensuring the induction furnace can still output stable voltage in unstable voltage environments. This protects other electrical components from damage and ensures consistent heating results during operation.
Jiande Antai Power Capacitor Co., Ltd.
Jiande Antai Power Capacitor Co., Ltd.
Jiande Antai Power Capacitor Co., Ltd. is China Wholesale Induction Furnace High Power Electric Heating Water Cooled Capacitor Factory and Induction Furnace High Power Electric Heating Water Cooled Capacitor Suppliers, located on the banks of the beautiful Xin'an River in Jiande City, Zhejiang Province. It was founded in 2003 and has a history of nearly 20 years. The company specializes in producing RFM series electric heating capacitors, series resonant capacitors for small and high frequencies, and DZMJ series DC filter capacitors, with a complete production and quality management system. 1S09001 management system certification and CE certification, the company has a strong technical force, advanced production technology, complete testing methods, and independent research and development capabilities. The company's products are novel in design, exquisite in manufacturing, stable in quality, and deeply trusted by domestic and foreign users. With more than 10 years of export experience, the products are exported to the United States, Italy, Germany, Ukraine, Turkey, South Korea, India and other countries. Series resonant capacitors, large-capacity high-voltage capacitors, and filter capacitors have an advantage in the domestic and foreign markets. We offer Induction Furnace High Power Electric Heating Water Cooled Capacitor Suppliers for sale.
Certificate Of Honor
  • Certification
  • A Double Cooling Capacitor With Integrated Power Conduction And Heat Dissipation Mechanism
  • A Kind Of Welding And Flipping Platform For Capacitor Cooling Mechanism
  • A Copper Tube Expansion And Bending Device For Heat Dissipation Mechanism For Capacitors
  • A Copper Tube Expansion Machine With A Heat Dissipation Mechanism For Capacitors
  • A Capacitor Terminal Block
  • A Capacitor Film Core
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