Wholesale RAM 2200V 3960KVar 3000Hz Medium Frequency Induction Heating Capacitors

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RAM 2200V 3960KVar 3000Hz Medium Frequency Induction Heating Capacitors

RAM 2200V 3960KVar 3000Hz medium frequency induction heating capacitors are core components in medium frequency induction heating systems. With their electrical performance and optimized structural design, they demonstrate extraordinary heating efficiency and energy conversion capabilities in processes such as metal smelting, forging, heat treatment, and surface quenching.
Core features:
High rated voltage (2200V): ensures stable operation in complex and changeable industrial environments, withstands high voltage shocks without being easily damaged, and improves the overall safety and reliability of the system.
Large capacity design (3960KVar): provides sufficient energy storage capacity to support the efficient operation of high-power medium frequency induction heating equipment, accelerates the heating process, shortens the production cycle, and improves production efficiency.
High frequency response (3000Hz): specially customized for medium frequency induction heating systems, it can maintain performance under high frequency current, reduce energy loss, achieve more precise temperature control, and improve product quality.
Efficient heat dissipation design: A unique heat dissipation structure, combined with high-quality heat dissipation materials, ensures that the capacitor can still maintain low temperature under high load operation, prolongs service life, and reduces the risk of performance degradation or failure caused by overheating.
Application scenarios:
Widely used in aerospace, automobile manufacturing, heavy machinery, metal processing, and other industries, providing strong technical support for the heating treatment of various materials, especially in situations requiring high-precision temperature control and efficient energy conversion.

  • Specification

    Capacitors can be supplied with either of the following configurations depending on the applications & customers' requirements.
    Configuration 1: Single cooled-live case design, with sub-sections.(one terminal connected to the casing).
    Configuration 2: Single cooled-isolated / dead case design, with sub-sections.(all terminals isolated).
    Configuration 3: Double cooled- isolated / dead case design, without sub-sections.(all terminals isolated).

  • describe

    TYPE Rated UN (V) QN(kvar) fN (Hz) IN(A) CN(μF)
    RFM 1.25 2000-0.5S 1250 2000 500 1600 407.4
    RFM 3.0-2000-0.7S 3000 2000 700 666.7 50.5
    RFM 1.25 2000-1.2S 1250 2000 1200 1600 169.8
    RFM 3.0-2000-50S 3000 2000 50000 666.7 0.7
    RFM 1.1-2200-1.0S 1100 2200 1000 2000 289.4
    RFM 2.0-2200-1.0S 2000 2200 1000 1100 87.5
    RFM 1. 5-2333-3.0S 1500 2333 3000 1555.3 55
    RFM 2.4-2500-0.4S 2400 2500 400 1041.7 172.7
    RFM 1.0-2500-3.0S 1000 2500 3000 2500 132.6
    RFM 2.2 2600-4.0S 2200 2600 40000 1181.8 2.1
    RFM 2 0-2700-0.5S 2000 2700 500 1350 214.9
    RFM 1.2-2880-1.0S 1200 2880 1000 2400 318.3
    RFM 1.8-2900-1.2S 1800 2900 1200 1611.1 118.7
    RFM 2 5-3000-0.5S 2500 3000 500 1200 1528
    RFM 2 0-3000-0.55S 2000 3000 550 1500 217
    RFM 1.25-3000-0.6S 1250 3000 600 2400 509.3
    RFM 1.25-3000-1.0S 1250 3000 1000 2400 305.6
    RFM 1.35-3000-1.0S 1350 3000 1000 2222.2 262
    RFM 1.25-3000-3.0S 1250 3000 3000 2400 101.9
    RFM 2 0-3000-3.0S 2000 3000 3000 1500 39.8
    RFM 1.25-3000-10S 1250 3000 10000 2400 30.6
    RFM 1. 8-3000-18S 1800 3000 1500 1666.7 9.8
    RFM 3.0-3000-20S 3000 3000 20000 1000 2.7
    RFM 1. 8-3000-35S 1800 3000 35000 1666.7 4.2
    RFM 3.3-3025-0.5S 3300 3025 500 916.7 88.4
    RFM 2.0-3200-0.5S 2000 3200 500 1600 254.6
    RFM 3.3-3300-0.3S 3300 3300 300 1000 160.8
    RFM 3.3-3300-1.0S 3300 3300 1000 1000 48.2
    RFM 3.0-3500-10S 3000 3500 10000 1166.7 6.2
    RFM 2 0-3500-0.5S 2000 3500 500 1750 278.5
    RFM 3.0-3900-6.0S 3000 3900 6000 1300 11.5
    RFM 2.2-3960-3.0S 2200 3960 3000 1800 43.4
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Induction Heating & Melting Capacitors

RAM Series Medium Frequency Induction Heating Capacitors

Designed for medium frequency induction heating systems requiring reactive power compensation. Supports metal smelting, forging, heat treatment, and surface quenching applications across aerospace, automotive, heavy machinery, and metal processing industries.

Product Overview

The RAM series delivers rated voltage of 2200 V with reactive power capacity of 3960 kvar at 3000 Hz, supporting high-power induction heating applications in complex industrial environments.

The capacitor elements are constructed using metallized polypropylene film with a self-healing dielectric layer. This construction limits fault current in the event of a dielectric breakdown, allowing the capacitor to continue operation after minor insulation failures. The housing incorporates forced-air cooling with optimized fin geometry and is constructed from materials that facilitate heat dissipation while maintaining electrical insulation properties.

Three configuration options are available to accommodate different system requirements: single cooled-live case design with sub-sections (one terminal connected to casing), single cooled-isolated case design with sub-sections (all terminals isolated), and double cooled-isolated case design without sub-sections (all terminals isolated). This flexibility allows integration with various system grounding requirements and thermal management approaches.

Core Advantages

01

High Voltage Handling

Rated at 2200 V with margin for transient overvoltages common in industrial induction heating environments. Supports stable operation under variable load conditions and voltage fluctuations, ensuring system safety and reliability.

02

Large Capacity Design

Delivers 3960 kvar reactive power compensation, providing sufficient energy storage capacity to support high-power medium frequency induction heating equipment. Accelerates heating processes and shortens production cycles.

03

Medium Frequency Optimization

Specifically designed for 3000 Hz operation, the capacitor maintains stable performance under high frequency current. Reduces energy loss and enables precise temperature control for improved product quality.

04

Configurable Design Options

Available in live case, isolated case, single cooled, and double cooled configurations. Sub-section options provide flexibility for system tuning, fault isolation, and protection coordination.

Product Characteristics

Dielectric System

Metallized polypropylene film with self-healing properties. Dielectric thickness selected for 2200 V rating with heavy edge metallization for medium frequency current capacity. Low loss characteristics maintain efficiency across the operating frequency range.

Cooling Design

Efficient heat dissipation structure using forced-air cooling with optimized fin geometry. Single cooled and double cooled options available depending on thermal requirements. Maintains low temperature under high load operation, extending service life.

Case Configurations

Live case design with one terminal connected to casing for grounded systems. Isolated case design with all terminals isolated for floating systems. Sub-section options for internal fault isolation and system protection.

Terminal Design

Heavy-duty bus bar terminals rated for 1800 A continuous current. Terminal materials selected for low contact resistance and thermal conductivity. Multiple terminal configurations available for various bus bar and cable connection methods.

Discharge & Protection

Internal discharge resistors reduce stored charge to safe levels within 60 seconds of disconnection. Integrated protection features include over-current, over-voltage, and over-temperature monitoring to ensure safe operation under complex working conditions.

Application Scenarios

Aerospace Manufacturing

Surface hardening and heat treatment of aerospace components requiring precise temperature control and repeatable heating cycles. Supports high-precision temperature control and efficient energy conversion in demanding applications.

Automotive Production

Induction forging and heat treatment of automotive drivetrain components, including gears, shafts, and bearing races. Provides strong technical support for heating treatment of various materials.

Heavy Machinery

Large-scale forging and heat treatment of heavy equipment components, including crane parts, mining machinery, and construction equipment. Suitable for high-power medium frequency induction heating equipment.

Metal Processing

Melting, surface quenching, and heat treatment of ferrous and non-ferrous metals in industrial production lines. Accelerates heating processes, shortens production cycles, and improves production efficiency.

Installation & Operation Notes

01

Cooling Requirements

Forced-air cooling with minimum airflow specified per model. Single cooled configurations require 200 CFM minimum; double cooled configurations require 350 CFM minimum. Intake air temperature should not exceed 40°C for rated operation.

02

Mounting Orientation

Install vertically with terminals oriented upward to allow natural convection to assist forced airflow. Horizontal mounting requires cooling system verification to ensure proper airflow distribution across the capacitor element stack.

03

Electrical Connections

Bus bar connections must be torqued to specified values to minimize contact resistance. Loose connections cause localized heating, potential performance degradation, and reduced service life. Use appropriate torque tools and follow manufacturer specifications.

04

Grounding

Live case configurations require casing grounding per local electrical codes. Isolated case configurations require proper insulation coordination with adjacent equipment to maintain system integrity and safety.

05

Environmental Conditions

Indoor installation only. Ambient temperature range: -25°C to +50°C. Relative humidity below 85% non-condensing. Avoid corrosive gases, conductive dust, excessive vibration, and direct sunlight.

Frequently Asked Questions

What is the difference between live case and isolated case configurations? +
In live case configuration, one terminal is internally connected to the capacitor casing, requiring the casing to be grounded. This design is typically used in systems where the capacitor is part of a grounded circuit. In isolated case configuration, all terminals are isolated from the casing, providing flexibility for floating or ungrounded system designs where grounding coordination requires complete isolation.
What does the "S" designation in the model number indicate? +
The "S" indicates single cooled configuration with sub-sections. This means the capacitor has internal sub-divisions for fault isolation and uses a single cooling system. "D" indicates double cooled configuration without sub-sections, providing enhanced cooling for higher power applications where thermal management is more demanding.
Can these capacitors be used at frequencies other than 3000 Hz? +
The RAM series offers models ranging from 300 Hz to 50 kHz, covering low-frequency to high-frequency induction heating processes. The specific RFM 2.2-3960-3.0S model is optimized for 3000 Hz operation. For other frequency requirements, please refer to the full model range for suitable alternatives with matching voltage and power ratings.
What is the expected service life under continuous operation? +
Service life is influenced by operating temperature, voltage stress, and duty cycle. Under rated conditions with proper cooling, the design life exceeds 80,000 hours. Regular monitoring of capacitance and dissipation factor is recommended to track degradation and plan maintenance intervals. Operating at temperatures below the maximum rating significantly extends service life.
What type of cooling system is recommended for these capacitors? +
Forced-air cooling with filtered intake air is recommended to prevent dust accumulation on cooling surfaces. Single cooled configurations require minimum 200 CFM airflow; double cooled configurations require minimum 350 CFM. The cooling system should be sized based on the specific power rating and ambient temperature conditions. Regular filter cleaning or replacement is necessary to maintain cooling efficiency.
Jiande Antai Power Capacitor Co., Ltd.
Jiande Antai Power Capacitor Co., Ltd.
Jiande Antai Power Capacitor Co., Ltd. is China Wholesale RAM 2200V 3960KVar 3000Hz Medium Frequency Induction Heating Capacitors Factory and RAM 2200V 3960KVar 3000Hz Medium Frequency Induction Heating Capacitors Suppliers, located on the banks of the beautiful Xin'an River in Jiande City, Zhejiang Province. It was founded in 2003 and has a history of nearly 20 years. The company specializes in producing RFM series electric heating capacitors, series resonant capacitors for small and high frequencies, and DZMJ series DC filter capacitors, with a complete production and quality management system. 1S09001 management system certification and CE certification, the company has a strong technical force, advanced production technology, complete testing methods, and independent research and development capabilities. The company's products are novel in design, exquisite in manufacturing, stable in quality, and deeply trusted by domestic and foreign users. With more than 10 years of export experience, the products are exported to the United States, Italy, Germany, Ukraine, Turkey, South Korea, India and other countries. Series resonant capacitors, large-capacity high-voltage capacitors, and filter capacitors have an advantage in the domestic and foreign markets. We offer RAM 2200V 3960KVar 3000Hz Medium Frequency Induction Heating Capacitors Suppliers for sale.
Certificate Of Honor
  • Certification
  • A Double Cooling Capacitor With Integrated Power Conduction And Heat Dissipation Mechanism
  • A Kind Of Welding And Flipping Platform For Capacitor Cooling Mechanism
  • A Copper Tube Expansion And Bending Device For Heat Dissipation Mechanism For Capacitors
  • A Copper Tube Expansion Machine With A Heat Dissipation Mechanism For Capacitors
  • A Capacitor Terminal Block
  • A Capacitor Film Core
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